Hey Bill! Yikes, I'm sorry to hear that you're in this situation. You did such an outstanding job putting those brakes together, it would be a shame to have to rip it all apart again just because of this.
I was curious to see if an adapter existed that could adapt your 7/16" brake hose to your 3/8" caliper, but I couldn't find anything like that on McMaster.
I'd understand wanting to avoid this, but have you considered running a tap in the 3/8" hole to enlarge it to 7/16"?
On the topic of brake fluid pressure and how that's impacted by using a smaller hose, I'm under the impression that the smaller hose will actually translate in to
more pressure at the caliper than a larger hose would. That's my impression from reading articles about which brake line size to use when implementing brakes from scratch on custom cars. I'm not sure if it applies here or not.
Yet they were talking about entire brake lines--not just the hose at the end. Or more accurately, the fitting on the end of the hose.
Bill, do you happen to have the boxes that your rebuilt calipers came in, or your receipt? What are their part numbers?
The calipers that were right for my 1972 were the 3/8" ones: Raybestos RC7004.
http://www.robroygregg.com/Number50/IMG_8089s3.JPG
http://www.robroygregg.com/Number50/IMG_8090s23.JPG
Robroy