Exhaust Manifold Bolts!!??

Engine, ignition, fuel, cooling, exhaust

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Vitamin-C
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Exhaust Manifold Bolts!!??

Post by Vitamin-C »

Ok. So I got the oil pump changed out on my 70 F-100 360 this past weekend :thup: . Thank you for those of you that helped me out with my post on that subject. And by the way, it does suck changing those out. I've basically been step by step getting this truck in running, driving condition after it was left sitting up for a long time (like 8-10) years. I've replace all the basics and now it's time for the exhaust manifold gaskets :help: . The bolts are most definitely seized in there. For the past 2 days, I've been spraying PB Blaster on them and trying to tap them back and forth with a wrench and hammer to loosen them up a little. So far,...I've got the front driver side loose. That's it! Any advice on this would surely be appreciated.

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Re: Exhaust Manifold Bolts!!??

Post by BiggMike »

You can try heating the ear of the manifold and head. Hopefully that will work for you. My luck I always end up snaping 1 or 2 the pull the head to drill and retap the hole. When you put it back together use anti-seize to help stop it from happing again.
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Re: Exhaust Manifold Bolts!!??

Post by fordman »

:yt: heat
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Re: Exhaust Manifold Bolts!!??

Post by convincor »

without heat your asking for trouble.
If you don't have access to oxy/acetylene get yourself a bottle of Map gas. Like propane but yellow bottle. It burns hotter than propane. Takes longer than oxy/acetylene but it works.
Get the ear red hot they'll come right out.
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Re: Exhaust Manifold Bolts!!??

Post by willowbilly3 »

You might try a search, this subject has been brought up a lot of times and a lot of good advice that doesn't always get repeated.
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Re: Exhaust Manifold Bolts!!??

Post by peanutman »

Heat and a 3/8 butterfly air impact. Work them back and forth until they come out :thup:
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Re: Exhaust Manifold Bolts!!??

Post by Vitamin-C »

I appreciate the help guys. I'm going to try all of the above. I really don't feel like having to pull the heads or the motor to drill any of these out. I'll keep ya'll posted.
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Re: Exhaust Manifold Bolts!!??

Post by fomocoguy »

Vitamin-C wrote:I appreciate the help guys. I'm going to try all of the above. I really don't feel like having to pull the heads or the motor to drill any of these out. I'll keep ya'll posted.
I just put headers on my truck, and to get mine out I used my oxy acetylene torch setup from work. I would heat the ear until it's glowing red and the bolts came out like butter. Just be careful of nearby wires and things of that nature! Plus buy a good tap and run through all the threads to clean them up. Reinstall stainless or grade 8 bolts with plenty of anti-seize. Good luck! :thup:
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Re: Exhaust Manifold Bolts!!??

Post by FLATBEDFORD »

This topic should be addressed on the new "bump Wiki" section.
I broke a couple and was able to drill out and retap without removing the heads. I did have the fender off at the time though.
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Re: Exhaust Manifold Bolts!!??

Post by FORD428CJ »

convincor wrote:without heat your asking for trouble.
If you don't have access to oxy/acetylene get yourself a bottle of Map gas. Like propane but yellow bottle. It burns hotter than propane. Takes longer than oxy/acetylene but it works.
Get the ear red hot they'll come right out.
Sometimes you don't need to get them glowing red hot for it to work. Any kind of heat is better then nothing in my book. I like to put heat on it and then shoot a little penetrating oil and repeat a few times. Seams to work for me! JMHO
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Re: Exhaust Manifold Bolts!!??

Post by Fordlorn »

What has always worked for me is to heat them up just to a slight glow and rub some paraffin wax on/near the bolts/nuts and then let them cool. The cooling draws the wax into the threads and 'viola, they come right out! YMMV. :D
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Re: Exhaust Manifold Bolts!!??

Post by willowbilly3 »

I torch em out and put smaller bolts with nuts on the back, never have to deal with that again.
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Re: Exhaust Manifold Bolts!!??

Post by sideoilerfe »

willowbilly3 wrote:I torch em out and put smaller bolts with nuts on the back, never have to deal with that again.
That works but it's pretty ghetto. I'd say fix it correctly.
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Re: Exhaust Manifold Bolts!!??

Post by willowbilly3 »

sideoilerfe wrote:
willowbilly3 wrote:I torch em out and put smaller bolts with nuts on the back, never have to deal with that again.
That works but it's pretty ghetto. I'd say fix it correctly.
Well I wouldn't do it to a Shelby KR500. But it sure beats pulling the heads or the engine on an old truck that somebody else already broke the bolts off in. On the 390 in my 69 I did every trick in the book, including days of soaking in penetrant, hammering, heating the tabs red hot and still ended up with 2 broke off in one head. Pull the head or engine? doubt it, get out the button tip for the victor, carefully blow through and use 5/16 grade 8 bolts and nuts. I even put them in the good holes so the frozen bolt issue never comes up again on that engine.
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