What drill bit for spot welds?

Moderator: FORDification

Post Reply
User avatar
HOWDY69
Preferred User
Preferred User
Posts: 484
Joined: Sat Dec 31, 2005 6:31 pm
Location: California, Sacramento

What drill bit for spot welds?

Post by HOWDY69 »

I know I have seen posts about a good drill bit to use for drilling out spot welds but I can not find the post. What do you folks use?
69 F250, FE Specialties 410, CJ Valves, RPM Intake, Holley 4150,......10 Smiles per gallon
71 Clydesdale in many pieces; 302 roller motor waiting impatiently
theogre5150

Post by theogre5150 »

They actually make a special bit for drilling out spot welds. Not sure where to tell you to look for one. Try northerntool.com.
fordman
100% FORDified!
100% FORDified!
Posts: 22329
Joined: Sun Aug 28, 2005 8:17 pm
Location: Kansas, Ottawa
Contact:

Post by fordman »

mac has one also. but kieth said they werent much good that another drill bit worked just as good for him.
theogre5150

Post by theogre5150 »

I just used a regular drill bit. Took my time with it and it worked just fine.
User avatar
heep70
100% FORDified!
100% FORDified!
Posts: 2039
Joined: Mon Sep 13, 2004 11:03 pm
Location: Washington, Bonney Lake
Contact:

re: What drill bit for spot welds?

Post by heep70 »

I use spotweld bits. Get one that is a tad bit bigger in dia then then weld. The weld itself is harder and will eat the bit.
Greg

1971 F250 "Highboy". SOLD to "Highboy_Firefighter_71"
2000 Subaru Outback limited.
2000 F250 4X4 PSD SuperDuty Crew.
2010 Polaris 800RMK Dragon 155"
2013 Polaris Pro 800 RMK 163"
1980 Built Toyota "Trail Rig".
My last 1971 "Highboy" pics
User avatar
Whoaaanelly
New Member
New Member
Posts: 97
Joined: Sun Apr 30, 2006 2:34 am
Location: Washington, Seattle

re: What drill bit for spot welds?

Post by Whoaaanelly »

Eastwood sells spotweld bits, but I've been making mine for years. Take a decent 5/16" drill bit and using your bench grinder and a LOT OF WATER and grind the bit in reverse of the way you normally would, but leave a center part of the bit as a guide. I know, you're going "What?" I learned this when I apprenticed in the tool shop 25 some-odd years ago, but it's the same bit used for drilling perfect round holes in sheetmetal. I'll sketch what I'm talking about and edit this post so you can see what I'm talking about. Essentially, if you keep the drill cool while grinding it, it'll hold it temper.

Image

This is similar to what you'll see for drilling wood, but it's different a little. I drew this in Photoshop from memory, but I think I should take a picture of one I've done. The center part in this sketch is way to big.
Last edited by Whoaaanelly on Tue Sep 18, 2007 11:15 pm, edited 2 times in total.
Roger
____________
07 Ford Escape Limited (first new car ever)
78 F350 Flatbed (Dentside)
67 F100 Pickup (Bumpside)
65 Falcon 2-door Wagon
63 Falcon Ranchero
fordman
100% FORDified!
100% FORDified!
Posts: 22329
Joined: Sun Aug 28, 2005 8:17 pm
Location: Kansas, Ottawa
Contact:

Post by fordman »

a left handed drill bit?
User avatar
Whoaaanelly
New Member
New Member
Posts: 97
Joined: Sun Apr 30, 2006 2:34 am
Location: Washington, Seattle

re: What drill bit for spot welds?

Post by Whoaaanelly »

Doesn't need to be to drill spot welds.
Roger
____________
07 Ford Escape Limited (first new car ever)
78 F350 Flatbed (Dentside)
67 F100 Pickup (Bumpside)
65 Falcon 2-door Wagon
63 Falcon Ranchero
Banjo
Blue Oval Fan
Blue Oval Fan
Posts: 612
Joined: Mon Oct 09, 2006 7:20 pm
Location: Alabama

re: What drill bit for spot welds?

Post by Banjo »

as mentioned, they do make a special spot weld cutter, I have one, but forget who makes. Center point is kinda like metal spike on an old metal compass like we used in school and it has little round saw tooth band around exterior. You drill a small pilot hole (real small) and poke this sharp metal center "locator" in the small hole and this round toothed band spins in circle and makes hole, removing the spot weld. Ok, it just came to my old mind, it's made by Blair I think. Maybe they'd have at auto body supply house??
foghorn
Blue Oval Fanatic
Blue Oval Fanatic
Posts: 889
Joined: Thu Jul 20, 2006 4:29 am
Location: Oklahoma, Wagoner
Contact:

re: What drill bit for spot welds?

Post by foghorn »

I always prefered to use aircraft bits they have the hardest steel i have found drill first with a bit about 1/8 in size then i like to use a bit big enough to cut the top layer example 3/8 and not go all the way through. kinda like making a counter sunk hole for a screw head. Lots of times you will see it brake loose while drilling. If not just take a flat blade screw driver and pry a little 99% of the time they will come loose. The smaller the hole you make the less weld you have to do also.




Foggy 8)
Work is for people that dont know how to fish
User avatar
Whoaaanelly
New Member
New Member
Posts: 97
Joined: Sun Apr 30, 2006 2:34 am
Location: Washington, Seattle

re: What drill bit for spot welds?

Post by Whoaaanelly »

I don't ever drill a pilot hole with the bits I grind. I know I still need to take a picture of one, but they only take the top layer of metal off and you can easily see when you pop through to the second layer. Leaves a perfect recess to spot weld (I use my MIG and just pull the trigger to fill it back up). A little grinding and it's just like factory.

OK... I'll have a picture posted tomorrow.
Roger
____________
07 Ford Escape Limited (first new car ever)
78 F350 Flatbed (Dentside)
67 F100 Pickup (Bumpside)
65 Falcon 2-door Wagon
63 Falcon Ranchero
Post Reply