To rewire or not?

Charging, starting, lighting, gauges, HVAC

Moderators: FORDification, Thunderfoot

Post Reply
User avatar
F10YRB12118
New Member
New Member
Posts: 45
Joined: Mon Sep 18, 2006 11:30 pm
Location: California, Fort Tejon
Contact:

To rewire or not?

Post by F10YRB12118 »

In my quest to get my dear old 67 running well, I am struggling with the electrical system.

Try as I may and with a very beginners level of knowledge, I can not get my turn signal & brake lights to work.

Is it time to junk the whole thing and dive into a new replacement for my 39 year wiring loom?

Can any one provide some sage advice on criteria for deciding when to try and fix your old wiring or just junk the whole thing and replace it with a new loom from companies like Ron Francis and the like.

I would like to keep my old truck as original as possible.

Your ideas and guidance are appreciated
Sean
1942 Chevy Truck, 1.5 Ton, G503
1967 F100 352 LWB Custom Cab
1969 Bronco Wagon 302
1972 F100 360 SWB 4x4 XLT
1972 F250 360 LWB Parts Donor
1973 F250 360 LWB 4x4 Donor?
1979 F250 460 Parts Donor
User avatar
rjewkes
100% FORDified!
100% FORDified!
Posts: 3711
Joined: Sun Apr 17, 2005 1:09 am
Location: Missouri, Webb City
Contact:

Post by rjewkes »

Original is ok but i'd rather know that i had new original looking wiring that wasn't threatening to melt the truck down.
"It is better to keep your mouth shut and appear stupid than to open it and remove all doubt." - Mark Twain
'70 f250 4x4 Crew cab 460/C6 '72 F100 390/C6 9.8 MPG AVG. '89 Mercury Cougar LS Dual Exh. V6 . 18.9 MPG AVG. In Town.
Image
I don't want to give em a heart-attack. That is what would happen if I answered the door in the buff. Heck it almost scares me to death when I step out of the shower and look in the mirror.~Mancar1~
fuelly.com
User avatar
F10YRB12118
New Member
New Member
Posts: 45
Joined: Mon Sep 18, 2006 11:30 pm
Location: California, Fort Tejon
Contact:

re: To rewire or not?

Post by F10YRB12118 »

I can see the advantages to rewiring the whole truck and not having to worry about a meltdown.

In fact in just the last two hours since my original post, I was driving down the road and the radio just went out. Fuse is fine, so it is something else that I have to try to trace out.

I feel that rewiring will cause less headache down the road in the long run.
However, in looking over the excellent Ron Francis product, they don't seem to have an original looking kit. Their kit for the 67 is the Express model.

Can anyone suggest a company that replicates the original FoMoCo wiring?

Thanks,
Sean
1942 Chevy Truck, 1.5 Ton, G503
1967 F100 352 LWB Custom Cab
1969 Bronco Wagon 302
1972 F100 360 SWB 4x4 XLT
1972 F250 360 LWB Parts Donor
1973 F250 360 LWB 4x4 Donor?
1979 F250 460 Parts Donor
User avatar
rjewkes
100% FORDified!
100% FORDified!
Posts: 3711
Joined: Sun Apr 17, 2005 1:09 am
Location: Missouri, Webb City
Contact:

Post by rjewkes »

I have been told that painless has a correct style. also lmc truck www.lmc.com or was it www.lmctruck.com? also has a harness that looks original as far as i can tell. And as long as the fuse box is original or atleast looks that way 90% of your harness should be hidden inside the dash and underneath the truck too.
"It is better to keep your mouth shut and appear stupid than to open it and remove all doubt." - Mark Twain
'70 f250 4x4 Crew cab 460/C6 '72 F100 390/C6 9.8 MPG AVG. '89 Mercury Cougar LS Dual Exh. V6 . 18.9 MPG AVG. In Town.
Image
I don't want to give em a heart-attack. That is what would happen if I answered the door in the buff. Heck it almost scares me to death when I step out of the shower and look in the mirror.~Mancar1~
fuelly.com
User avatar
FORDification
Site & Forum Admin
Site & Forum Admin
Posts: 8050
Joined: Sun Jul 11, 2004 12:52 am
Location: Kansas, Wellsville
Contact:

re: To rewire or not?

Post by FORDification »

It seems that 95% of the time when brake light and/or turn signal problems arise, the problem can be traced to a bad turn signal switch....just an FYI. The second most common problem is bad grounds.
____| \__
-O-----O- Keith
'67 F-100 2WD SWB ~ '69 F-100 4WD SWB w/7" chop ~ 1975 F-250 Ranger XLT Supercab Camper Special
ImageImageImage
My '67 restoration video
-> Posting and you! <-a MUST watch for all!!
User avatar
F10YRB12118
New Member
New Member
Posts: 45
Joined: Mon Sep 18, 2006 11:30 pm
Location: California, Fort Tejon
Contact:

re: To rewire or not?

Post by F10YRB12118 »

1- Turn Signal Switch.
I didn't think about the turn signal switch, that might be my problem. In looking over the wiring schematics and it seems as if the hot for the signal and brakes go through that switch, right?

When I received the the truck the original was switch was missing and an after market "Grote" type that didn't work either was installed.

I salvaged one from the junk yard and installed it. I guess it doesn't work either. I just ordered a new one from Dennis Carpenter. I'll try that one.

2 - Bad Grounds.
I am about to start removing the harness from behind the dash and look it over for bad grounds, cuts and etc. Also, I'll try and figure out why my high speed original AM radio died today.

Does any one have any suggestions or ideas on removing the harness from under the dash without destroying it?

Does it make the job easier to remove the dash pad?

3 - Replacement harness
Ron Francis doesn't offer an original replacement, nor Painless. Is there a firm out there that does offer a complete original replacement harness?

Thank you all for your advise. Any help is appreciated.
Sean
1942 Chevy Truck, 1.5 Ton, G503
1967 F100 352 LWB Custom Cab
1969 Bronco Wagon 302
1972 F100 360 SWB 4x4 XLT
1972 F250 360 LWB Parts Donor
1973 F250 360 LWB 4x4 Donor?
1979 F250 460 Parts Donor
User avatar
rjewkes
100% FORDified!
100% FORDified!
Posts: 3711
Joined: Sun Apr 17, 2005 1:09 am
Location: Missouri, Webb City
Contact:

Post by rjewkes »

Usauly it is the ground at the tai lights that goes bad first. Have you tried both flasher fuses? one is up behind/attached to the back of the Instr. cluster.
"It is better to keep your mouth shut and appear stupid than to open it and remove all doubt." - Mark Twain
'70 f250 4x4 Crew cab 460/C6 '72 F100 390/C6 9.8 MPG AVG. '89 Mercury Cougar LS Dual Exh. V6 . 18.9 MPG AVG. In Town.
Image
I don't want to give em a heart-attack. That is what would happen if I answered the door in the buff. Heck it almost scares me to death when I step out of the shower and look in the mirror.~Mancar1~
fuelly.com
User avatar
Fake Name
New Member
New Member
Posts: 222
Joined: Fri Mar 24, 2006 8:42 am
Location: California, San Diego

Post by Fake Name »

Dashpa removal won't help. The dash area is all steel, the pad is just bolted on top.

fn
1970 F250
2011 KTM 990 ADV
2003 KTM 525EXC
User avatar
Dropped 68
New Member
New Member
Posts: 147
Joined: Fri Aug 04, 2006 12:18 pm
Location: Kansas, Wichita

re: To rewire or not?

Post by Dropped 68 »

Typically unless someone has REALLY butchered the original wiring. It's usually easier to fix what you have. and I mean soldering and heat shrink tubing so on and so forth. No butt connectors, twist and tape etc. It also helps to have some knowledge of electrical systems. When it all boils down to it the wiring in these old trucks is pretty straight forward. And if you've got the patientce to make it all right, and a little help I say fix what you have.
User avatar
67highboy
New Member
New Member
Posts: 169
Joined: Fri Aug 27, 2004 12:11 am
Location: Michigan
Contact:

Post by 67highboy »

I say check the signal switch
Sounds like a likely suspect...
People who are willing to give up essential liberty to purchase temporary safety, deserve neither liberty or safety...

Ben Franklin 1775
gonzalo medina
Preferred User
Preferred User
Posts: 323
Joined: Tue Oct 11, 2005 5:53 pm
Location: California, Fresno

re: To rewire or not?

Post by gonzalo medina »

I also have reached the wiring phase of my project. My original wiring is perfect but like anything doesn't stay reliable forever. I really don't trust old wiring either. I will be using a painless weatherproof harness. Hopefully will never have to go back in there. I say if you have the opportunity to replace it with new, why not do it.... But thats just my:2cents: we only live once. It sounds like a good experience for anyone. DC current isn't to complicated anyways. 8) GOOD LUCK
User avatar
F10YRB12118
New Member
New Member
Posts: 45
Joined: Mon Sep 18, 2006 11:30 pm
Location: California, Fort Tejon
Contact:

re: To rewire or not?

Post by F10YRB12118 »

I wish this could be easier. I really appreciate all the help I've received from you all so far.

The funny thing about all this is that my wiring doesn't look that batchered up. Just the important parts don't work!?

I've checked the rear lights, cleaned and tested all sockets and made sure I had a good ground. They are fine. I also traced all wires back up to the connectors above the steering box. Removed, cleaned and checked every inch.

I'll check the flasher behind the Instrument Cluster. I have a new one in the box, not a junk yard one.

Here is something interesting that might shed some "light". After trying to connect everything and seeing if I could get my signals to work, I tried the Hazard lights. Get this, the front two marker lights flashed great, even the lights in the cluster worked great, but the rear was dark, nothing. Only the marker lights and back-up lights work behind the truck.

I'll replace the turn signal switch tonight, if the "boss" is ok with that. If that doesn't do it, then it is behind the dash, somewhere! I still have to figure out what killed the radio yesterday.

The Radio. Does anyone know if the original radio has its own separate fuse in addition to the short 15 amp one in the fuse block? The fuse in the block is fine. I sure hope I didn't fry the radio. It worked great until yesterday.

thanks you all again
Sean
1942 Chevy Truck, 1.5 Ton, G503
1967 F100 352 LWB Custom Cab
1969 Bronco Wagon 302
1972 F100 360 SWB 4x4 XLT
1972 F250 360 LWB Parts Donor
1973 F250 360 LWB 4x4 Donor?
1979 F250 460 Parts Donor
dcbullet
Blue Oval Fan
Blue Oval Fan
Posts: 698
Joined: Fri Apr 01, 2005 6:28 pm
Location: Oceanside, CA

Post by dcbullet »

Here is my suggestion. After you replace the turn signal switch, if it still doesn't work, start from the beginning and go to the end of each wire, through all it's connections, and see where is stops working.

For example, on the brakes, start at the fuse panel. Do you have power coming to the brake wiring? If no, move backwards. If yes, move to the brake switch. Does it work there? If yes, keep moving forward until it no longer has power. Then investigate around there.

Another suggestion. There is a connector on the engine side of your firewall that has the 4 wires that go to the back of the truck. You can do all your testing there so you don't need to lay on your back under the truck. Just unplug it and do your turn signal testing there.

All this testing can be done with a simple test light. I had zero electrical experience and nothing worked on my truck when I got it. I just wen little by little. I have a write up about it here.

http://www.fordification.com/forum/view ... 2880#22880
Post Reply