Ok here is the question at hand in my driveway. My rear diff cover looked as if someone went to town with some cutters and a hammer. What lets loose in the D60 and lets the ring gear eat up the cover from the inside. I have had a little vibration for a while and suspected the gears a little worn. The funny thing is everything is still bolted up snug and don't see anything but normal wear going on in there along with the metal shavings off the cover and some small scuffs on the corner of the cogs on the ring gear.
My little sister was driving the truck today so I have no Idea really how or when it took a dump, but it was near empty because the holes were at the lower end of the the cover. I noticed the trail of gear oil in the street in front of the house and decided to take a look.
I called for quotes for rebuilding the 60 and have a rough estimate of 400-800 depending on what all it needs but I may just take a spare D60 from a 79 I junked that had a LS in it and cut off the spring pads and shock mounts and weld them into the correct places for the highboy.
Any insight on my delima?
D60 probs
Moderators: FORDification, 70_F100
- 460 crew
- Blue Oval Guru
- Posts: 1128
- Joined: Fri Mar 25, 2005 10:03 pm
- Location: Nevada, Las Vegas
- Contact:
D60 probs
1970 4x4 Crewcab build and 12v cummins conversion
http://www.fordification.com/forum/view ... 22&t=17179
http://www.fordification.com/forum/view ... 22&t=17179
- 72hiboy4x4
- Blue Oval Fanatic
- Posts: 978
- Joined: Sat Jan 01, 2005 8:53 pm
- Location: As far away as I can be from Wa state, without crossing the Mississippi
- Contact:
re: D60 probs
Man you can't have any luck lately, can ya??!
I'd bet you'll find the problem as soon as you tear it apart. kinda sounds like the pinion grenaded to me, but I don'tknow much about diffs. maybe shake the pinion yolk and see how loose it is??
I'd bet you'll find the problem as soon as you tear it apart. kinda sounds like the pinion grenaded to me, but I don'tknow much about diffs. maybe shake the pinion yolk and see how loose it is??
In life many men take the path of righteousness, some take the path many others follow (G.M. owners, for example), some take a more arduous path, some a simpler path. I, sir, took the PSYCO-PATH!!
- heep70
- 100% FORDified!
- Posts: 2039
- Joined: Mon Sep 13, 2004 11:03 pm
- Location: Washington, Bonney Lake
- Contact:
re: D60 probs
One of the side bearings spun allowing the carrier to travel sideways. Find another rearend. yours will probably be junk.
Greg
1971 F250 "Highboy". SOLD to "Highboy_Firefighter_71"
2000 Subaru Outback limited.
2000 F250 4X4 PSD SuperDuty Crew.
2010 Polaris 800RMK Dragon 155"
2013 Polaris Pro 800 RMK 163"
1980 Built Toyota "Trail Rig".
My last 1971 "Highboy" pics
1971 F250 "Highboy". SOLD to "Highboy_Firefighter_71"
2000 Subaru Outback limited.
2000 F250 4X4 PSD SuperDuty Crew.
2010 Polaris 800RMK Dragon 155"
2013 Polaris Pro 800 RMK 163"
1980 Built Toyota "Trail Rig".
My last 1971 "Highboy" pics
- 460 crew
- Blue Oval Guru
- Posts: 1128
- Joined: Fri Mar 25, 2005 10:03 pm
- Location: Nevada, Las Vegas
- Contact:
re: D60 probs



Thanks Heep, should I be able to move it around with the wheels off the ground?
1970 4x4 Crewcab build and 12v cummins conversion
http://www.fordification.com/forum/view ... 22&t=17179
http://www.fordification.com/forum/view ... 22&t=17179
- heep70
- 100% FORDified!
- Posts: 2039
- Joined: Mon Sep 13, 2004 11:03 pm
- Location: Washington, Bonney Lake
- Contact:
re: D60 probs
If it is bad enough you should be able to pry the carrier from sise to side. Pull the carrier and look for damage. Just remember which and how many shims went on the sides.
Mine spun and I didn't catch it tell the carrier was pulled. The carrier ate a 1/4" into the housing where it meets the axle tube.
Mine spun and I didn't catch it tell the carrier was pulled. The carrier ate a 1/4" into the housing where it meets the axle tube.
Greg
1971 F250 "Highboy". SOLD to "Highboy_Firefighter_71"
2000 Subaru Outback limited.
2000 F250 4X4 PSD SuperDuty Crew.
2010 Polaris 800RMK Dragon 155"
2013 Polaris Pro 800 RMK 163"
1980 Built Toyota "Trail Rig".
My last 1971 "Highboy" pics
1971 F250 "Highboy". SOLD to "Highboy_Firefighter_71"
2000 Subaru Outback limited.
2000 F250 4X4 PSD SuperDuty Crew.
2010 Polaris 800RMK Dragon 155"
2013 Polaris Pro 800 RMK 163"
1980 Built Toyota "Trail Rig".
My last 1971 "Highboy" pics
- 67highboy
- New Member
- Posts: 169
- Joined: Fri Aug 27, 2004 12:11 am
- Location: Michigan
- Contact:
re: D60 probs
I've seen spider gears shatter as well and get caught up in the ring... 

People who are willing to give up essential liberty to purchase temporary safety, deserve neither liberty or safety...
Ben Franklin 1775
Ben Franklin 1775
- 460 crew
- Blue Oval Guru
- Posts: 1128
- Joined: Fri Mar 25, 2005 10:03 pm
- Location: Nevada, Las Vegas
- Contact:
re: D60 probs
All is fixed I threw the 79 D60 that I had in storage and had to remount the spring pad perches and welded new shock mounting tabs on there. Turned out the new rear has 4:10 gears with trac lok, I belive the clutches are worn in it but it gets the job done. So I still need to have the 4:10 set in the front D60 when money is not in such high demand around here. 

1970 4x4 Crewcab build and 12v cummins conversion
http://www.fordification.com/forum/view ... 22&t=17179
http://www.fordification.com/forum/view ... 22&t=17179
- Big D's 69
- Blue Oval Guru
- Posts: 1089
- Joined: Wed Mar 22, 2006 2:32 pm
- Location: Georgia, Commerce
re: D60 probs
Glad it all worked out.
1969 Ford F-100. 302 4 barrel, C4 auto, 9in 3.50 open rear, headers, power steering, Turq/wht, Under restoration. In other words, in a million pieces!!!
There is no Replacement for Displacment!!!
My Photo Gallery: http://www.fordification.com/galleries/ ... ?album=655
There is no Replacement for Displacment!!!
My Photo Gallery: http://www.fordification.com/galleries/ ... ?album=655